Pump Hydraulic

How Precision Tooling Aids in Customization of Industrial Products and Supplies

What happens when a piece of machinery breaks down or a quick fix is needed to keep production going? Maintenance personnel often succumb to the temptation of rigging a temporary solution by using machinery in a service for which it is not designed. Other times, they can improvise modification to industrial supplies in order to get a job done quickly.

However, this attitude is costly in the long run. Using materials in the wrong service will create safety hazards as machinery will not be running properly. The improvised part can fail and cause injury to its operator or equipment in general. The proper solution is to use custom industrial products to fit custom tasks rather than trying to force a piece into the wrong service. Ultimately, this saves money in the long term by keeping machinery running efficiently and reducing the possibility of an on-the-job injury.

Getting The Right Industrial Products For The Job

Precision tooling and custom reworking is the ideal solution for getting the right industrial supplies to tackle problems or custom job tasks. It is a fact that equipment works at peak efficiency with the proper tooling components and industrial supplies.

The most effective way to get custom orders is to utilize the machine shop and precision tooling services of a capable company that also does machine work in house. By finding an all-in-one solution from a single company, the end results will be of the highest quality at the most economic price. This solution provides the right piece of equipment to complete unique job tasks while maintaining peak performance and a safe working environment. This type of result is available from a company that can combine years of experience with industrial products and supply with fabrication and design knowledge.

The Best Custom Industrial Products Come From A Unified Design Cycle

The inherent advantages of combining design, fabrication, and the supply of custom industrial supplies through a single company will show up on the bottom line. Custom work orders often require a thorough design phase to meet specifications within minimal tolerances where needed. The best company to utilize for this type of work would be a firm that can combine all of the design work, prototyping, fabrication, and quality control under one roof. Comprehensive service from a single source, rather than a series of contractors, engineering firms, or fabricators, enables the highest quality at the best price possible.

Keep in mind that the design process is rarely straightforward and completed in a single shot. Complex problems require complex solutions, and this can require the entire process to happen multiple times as each iteration gets closer to the ideal product. Here again, the single firm that can complete the entire design cycle is the most expeditious option.

Some cases might call for a rework or retrofit of existing industrial supplies. In this case as well, the supply company has a wealth of knowledge and a catalogue of inventory from which to work. There"s no need to reinvent the wheel if a modification to an existing product is the best solution.

Custom Work At Any Batch Size

Batches sizes can sometimes present a problem when creating custom orders. When only a single unit is ordered, the unit price can be cost prohibitive.

The answer to this dilemma is to find a firm that is willing to work on small batch sizes in order to foster a relationship with their customers. In the long run, all business relationships should be this way. Supply companies should understand that custom pieces are often required in small batches in order to ensure safe and efficient operation, and a company that works with their clients is the best business partner.

This way, if the order is as small as a custom workholding solution or precision tooling balls, or as large as an entirely reworked power transmission system, the best industrial supplies can be designed to get the job done right.

Efficiency in the design and fabrication process can come from computer numerical control machine tools and a talented drafting department utilizing CAD drawings. These tools unify design and production as the technical drawings can be used as input for the machining process. If another order is required, the fabrication orders are on file.

Overall, precision tooling and custom work orders are the right solution for a difficult job without breaking the bank.

Housing Materials

Industrial supplies, like machine housings, also face strict standards since they will come into contact with food products during the production process. In general, housings have to be smooth surfaces to facilitate cleaning and help prevent the buildup of germs and bacteria that can occur in rough or porous materials. Polished housings are very common, and there are also anti-microbial coatings that can help protect industrial supplies and housings.

When considering materials of construction, housings are also typically stainless. The combination of strength, durability, and corrosion resistance is required. Industrial supplies in the food industry will be subjected to acidic and caustic wash downs and cleanings, along with oils and other organic materials from the ingredients themselves.

Again, less expensive options are available. Plastic and polymer blends are also chemically inert and will resist cleaning solutions and food products. Plastics can be created with high tensile strengths and smooth surfaces. Coated iron is also applicable for housings. A nickel or Teflon coating will go a long way to preventing corrosion and contamination.

Industrial Bearings And Lubrication

Using conventional oils and lubricants is clearly forbidden in the food processing industry. Lubricant contamination will spoil food, create a horrible taste, and is toxic if consumed. Always use FDA and USDA-approved greases for the food industry. These lubricants are called "H1"s" and are free from odors and tastes and are nontoxic if any contamination occurs with the food being processed. H1 is also formulated to stand up to common food grade chemical washes and solutions used to clean industrial supplies.

Always keep industrial bearings well lubricated; this rule doesn"t change for the food industry. Purging and refilling lubrication reservoirs will also help to prevent cross contamination. If a particular machine is difficult to service, solid polymer lubricants can be employed. These solid strips slowly release grease while the industrial bearings are in operation to keep the system lubricated. This way, the lubricant can be refilled during outages and turnarounds when there is more time to maintain a particular machine.

Completing The Assembly And Other Supplies


There are some applications in food processing that require specialty seals as well. When high or low temperatures are used, such as during cooking or freezing, silicone materials will maintain a tight seal during those temperature changes.

For other parts of the assembly, stainless steel is still common. In particular, cages are typically stainless steel, or nylon to save on expenses. Set screws and grease fittings should be stainless as well. Flingers can be either stainless steel or iron and all collars should be corrosion resistant as well.

Mounted industrial bearings with graphite separators are also ideal for high or low temperature applications. The graphite material will act as a further lubricant at temperatures where other greases would fail. This type will increase service life while lowering maintenance costs in extreme temperature applications.

Overall, choosing the right industrial bearings and other supplies for the food industry only requires a little extra effort, but it goes a long way to ensuring clean meals for consumers.

Industrial Supplies - Material Handling Equipment

Operating a warehouse can be a tedious task without the correct industrial supplies and in particular, the correct handling equipment to move around the materials and stock in your business storage facility.

Consider the process involved in moving your products from point A to point B whether that be from a dispatch to the customer or even in and around your storage facility.

A forklift and driver would obviously be a fantastic idea if they were reasonably inexpensive. However industrial supplies companies specialize in a variety of alternatives that can just as easily get the job done.

Let us assume that the cartons that you products are kept in are only a few pounds or kilograms in weight. Then a forklift may be classified as overkill. The most reliable option would then be a palette Jack which behaves as a min forklift containing hydraulic lifting methods for ground clearance as well as the maneuverability needed to move the products around in a warehouse.

In some cases there are companies that are not fortunate enough to have facilities that can easily allow for container vehicles to enter a warehouse and are restricted to using a multiple story building for manufacturer, storage and distribution from the same facility.

Conveyor systems are extremely cost-effective and functional in cases like this as a lift between floors is time-consuming and costly in maintenance. By cutting a small hole in the floor slab, is enough to mount and successfully introduce a functional conveyor system.

A great idea for movement of goods around in a warehouse is by adding small casters to the palettes, so that they can be wheeled around in organization for dispatch to their intended destination or even re- arranged in the warehouse. Time is money as they say.

Materials handling equipment has a way of paying for itself when the system becomes more efficient for a distribution type of business and ends up streamlining the processes for staff to operate and function at their most productive.

There are numerous ways that an industrial supply company can assist in streamlining your material handling process to save both time and money.

Most companies strive for simpler yet effective means to increase productivity in their business. The ability to save time equates to a saving across the board. Deciding to utilize more effective materials handling equipment goes a long way to ensuring growth in your company.

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